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LPG shortages hitting Africa, Asia, Middle East & South America— produce your own acetylene on-site.

Key Points
  • Reliable oxy-acetylene flame for faster, cleaner steel cutting and fabrication.
  • Reduce dependency on imported LPG and avoid costly supply disruptions.
  • Acetylene Plants from 20 to 200 cubic meters per hour — fully automatic and easy to operate.
  • High profitability — low running cost, quick payback, and strong margins on every job.
  • Proven solution — perfect for steel workshops, shipyards, and fabrication units.
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Complete Running Onsite Acetylene Plant with Cylinder Filling System

Get Commercial offer for setup Acetylene Production Plant for Cylinder Filling System in your city.

# Acetylene Plants from 15 to 200 cubic meters per hour — fully automatic and easy to operate.

# Reliable oxy-acetylene flame for faster, cleaner steel cutting and fabrication.

Setup Fully Automatic Acetylene Generation Plant

Automatic standard acetylene generation plant is used for producing acetylene which is a highly flammable fuel gas. Acetylene is produced because of a reaction between calcium carbide and water. As a by-product of the heat from the reaction, the plant is equipped with mechanism for moderating heat with water to ensure there is no explosion. Acetylene is a fuel gas which is widely used in applications such as cutting, heating and brazing. It can generate high temperature in combination with oxygen gas mixture. We equip the acetylene generating units with proper safety measures.

How Acetylene is Produced in Acetylene Generator

TECHNICAL SPECIFICATIONS OF ACETYLENE PLANT

S.NO Description UA-15 UA-25 UA-50 UA-100 UA-200
1. Capacity Cubic Meter per hour 16 27.5 55 110 220
2. RAW MATERIAL REQUIRED
  Raw Material Calcium Carbide (kg/m3 of gas) Main Raw Material -cac2- Carbide quality 5mm to 25 mm specify 3.3 3.3 3.3 3.3 3.3
  Power Power (average requirement) 10kw 12kw 15kw 28kw 40kw
  Water Cooling water make-up (liters/N.cubic meter of gas) 10 10 10 10 10
3. CHEMICAL & CONSUMABLES IN SMALLER QUANTITIES FOR PURIFYING PROCESS
  Calcium Chloride (gms/N.cubic meter of gas) (one charge supplied  inside LP drier) 50 50 50 50 50
  Purifying  mass (gas plus acid  absorbtion mix per cum of gas) 15gms/N.Cum+4gms 15gms/N.Cum+4gms 15gms/N.Cum+4gms 15gms/N.Cum+4gms 15gms/N.Cum+4gms
4.  CYLINDER FILLING
  Acetone in cylinders  pumped through  acetone pump As Required As Required As Required As Required As Required
  Space Required (approx.) As Required As Required As Required As Required As Required
  Process Area 50 Sq.M 70 Sq.M 110 Sq.M 150 Sq.M 200 Sq.M
  Carbide Area 60 Sq.M 75 Sq.M 112 Sq.M 175 Sq.M 250 Sq.M
  Cylinder Filling Area 30 Sq.M 40 Sq.M 60 Sq.M 100 Sq.M 150 Sq.M
  Cylinder Storage Area (Depending upon cylinder inventory) 80 Sq.M 100 Sq.M 160 Sq.M 200 Sq.M 400 Sq.M
  Lime Slurry disposal area 80 Sq.M 100 Sq.M 180 Sq.M 250 Sq.M 300 Sq.M
  Free Space around the plant (on all sides) 15 M 16 M 18.5 M 20 M 20 M
  Acetone Godown 10 Sq.M 12 Sq.M 20 Sq.M 30 Sq.M 40 Sq.M
Also Read : Acetylene Gas for Welding, Cutting, Heating and Brazing
 
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